Do-it-yourself wood-burning steam generator drawings. How to make a steam generator with your own hands: good advice for home craftsmen. About steam distillation

Most lovers of steam are accustomed to having to heat the bath, and to get steam, pour water on the stones. But modern technologies make it possible to speed up the production of steam using steam generators. A steam generator is a container filled with water for the purpose of evaporating it. Such devices are used mainly in baths, and also in car washes. Steam generators have a number of advantages:

  • compactness;
  • mobility;
  • ease of operation.

In addition, such a device can be made by hand, as it has a simple design.

Steam generator device

The use of steam generators in baths will be much cheaper than building a furnace and its further operation. If the device runs on electricity, then it only needs to be installed in the right place and connected to the network.

There are steam generators operating on solid fuel. In this case, the water tank is located directly above the firebox. But in both versions, additional pumps are not needed for the operation of the apparatus. The steam has high pressure and will come out on its own.

The complete set of the device may be different, depending on the functions that are assigned to it. These features include:

  • aromatization of the room;
  • pressure adjustment;
  • steam temperature adjustment;
  • steam regulation and many others.

But the main components necessary for the operation of the simplest design are:

  • channel for water supply;
  • a working chamber in which water is boiled;
  • evaporation module.

Ready-made devices are sold, but their cost is very high, and therefore, if you have hands that can hold tools, it is better to make a steam generator with your own hands. The cost and characteristics of some steam generators

The cost of some models of steam generators

Types of steam generators

Steam generators are divided into two types:

  • automatic, which are connected to the water supply;
  • autonomous. In such devices, water must be added manually. Autonomous devices are much more dangerous to operate, as they can simply burn out in the absence of water. Sometimes they are equipped with control devices and fuses, but this design is more complicated and will require certain skills during manufacture.

When creating a homemade device, special attention should be paid to power. For home use, devices with a power of 4-12 kW are suitable. They operate from a 220 V network. The choice of power is directly related to the volume of the room in which the steam generator will be installed.

The volume of the room, cub. m.power, kWt
4-6 3-5
10-12 6-10
13-18 12

There are also industrial steam generators with high power, but it is not advisable to use them in everyday life. In addition, they work from a three-phase network of 380 V.

The principle of manufacturing a steam generator

It is best to make a steam generator from dishes with a hermetically sealed lid. The ideal option would be a pressure cooker, since the function of steam generation is built into the design from the very beginning.

The dimensions of the water heating tank will directly depend on the volume of steam that you want to receive. Otherwise, the machine will have to work continuously, which will negatively affect its service life.

Water heating in an electric steam generator is carried out using a heating element. In this capacity, an electric (gas) stove or heating element can serve. TEN is the best option. Since it can be placed inside the steam generator housing. In fact, a heating element is a large boiler that can be purchased at any hardware store.

When choosing a heating element, it is important to determine its power, which will depend on the size of the chamber for heating water. If you don’t want to spend money on a boiler, you can disassemble an old electric kettle or samovar. It should be remembered that the fastening of heating elements in modern electric kettles differs from old-style appliances, and therefore it will be necessary to install it inside the working chamber in a different way. If necessary, you can install several heating elements inside the pressure cooker.

When installing heating elements, you must follow a few rules:

  • tubes should not touch the walls and bottom of the chamber;
  • the distance from the surface must be at least 10 mm;
  • during installation, insulating washers should be used to prevent heating of the walls of the dishes;
  • the holes through which the heating element is installed must be sealed from the outside and from the inside. For this, it is best to use heat-resistant silicone gaskets.

For efficient operation of the steam generator, it is necessary to ensure a constant supply of fresh water. To do this, another container should be placed above the working chamber. Its dimensions must be larger than the size of the transducer. To do this, a hole is made in the bottom of the working chamber, into which a copper tube of small diameter is inserted. Fresh water will flow through this tube. For more productive steam generation, the tube should be placed below the heating elements.

The assembly of a homemade steam generator is very simple, but if the elements are not connected correctly, the device can be dangerous to health and even life.

DIY steam generator

The creation of a homemade steam generator takes place in several stages:

  • choice of capacity;
  • installation of a heating element;
  • organization of water inflow;
  • steam extraction;
  • testing.

Figure 1. Scheme of the steam generator

Capacity selection

For a steam generator, as mentioned above, a pressure cooker is suitable. In the absence of such a container, you can use any metal container of a suitable volume with a tight-fitting lid and thick enough walls that can withstand high pressure.

If you use a different container, then you must provide a bleed valve that will help reduce the pressure inside the working chamber in order to avoid an explosion.

Water heating method

As a heater, a conventional stove, gas or electric, can be used. The easiest way to heat water is to place a container on a burner. But this method can be dangerous, besides, the steam generator in this case loses its mobility. Therefore, it is best to use built-in heating elements. In stores and markets there is a huge selection of different models that differ in shape, size and, most importantly, power.

Figure 2. Types of heating elements

Heating element installation

The heating element is located at a height of 1 cm from the bottom of the tank. From the outside, the installation site is marked and holes of the appropriate diameter are made. A stud or bolt is installed in each hole, on both sides of which insulating washers are put on. From above, inside and outside, the mounting points are sealed with silicone gaskets.

After the fasteners are ready, install the heating elements and securely fasten with nuts. The container must be checked for leaks by pouring water.

Organization of water inflow

After checking the working chamber for leaks, you should think about organizing the flow of water. A copper tube is installed under the heating element, through which fresh liquid will be constantly supplied.

The main condition for the steam generator to work is the constant presence of liquid in the working chamber. Otherwise, the heating element will burn out, and a fire may occur.

A number of reasons will not allow you to connect the container to the water supply. This again will deprive the apparatus of mobility, and the design of such an apparatus requires the connection of a liquid height sensor. However, craftsmen can try to do it. This is especially true for stationary steam generators installed in the bath.

Autonomous steam generators are supplied with a container connected by a hose to a copper tube. The height of both tanks must be approximately the same for the principle of communicating vessels to work. A float valve is installed at the bottom of the tank, as in a toilet bowl. This float will control the water level, and if necessary, open and allow an additional portion of liquid into the working chamber.

Steam extraction

A hose of the required diameter is used to extract steam. A hole of the appropriate size is made in the cover of the working chamber. A hose adapter is installed in the hole.

Testing

Any equipment is tested before being put into operation. A homemade steam generator is no exception. During testing, the following are checked:

  • tightness of both water tanks;
  • observance of the rule of communicating vessels;
  • float valve operation;
  • steam production.

Steam generator for phyto barrel

There are a large number of various designs for phytobarrels - home saunas, but they work on the same principle. The phytobarrel is a wooden box with a hole for the head. The steam generator is connected to this box.

Figure 3. Phyto barrel

It is easy to make a phytobarrel with your own hands according to the scheme presented above.

Figure 4. Scheme of connecting the steam generator to the phyto barrel

Steam is supplied from below. For this device, it is enough to make a steam generator of the simplest design. Steam temperature should not exceed 50 degrees. The apparatus for producing steam can be made from a pressure cooker, or you can use the simplest saucepan with thick walls and a tight-fitting lid.

A heating element is installed in the pan to boil water. As soon as the water boils, the steam supply to the phytobarrel begins. This design is good in that it is not necessary to install a valve to adjust the pressure, since in fact it will not be. Steam through a special tube will immediately begin to flow into the mini-sauna, which is located nearby.

In order not to constantly monitor the supply of fresh water to the working chamber, a large capacity is taken. An excellent option in terms of price-quality ratio would be a metal paint bucket. Such a container has all the necessary properties - thick metal walls that can withstand high pressure and a tight-fitting lid. In the absence of such containers on the farm, an ordinary electric kettle is also suitable as a steam generator.

A heating element with a power of at least 2 kW is used as a heating element. It cuts from the side at a height of about 2.5 cm from the bottom. The installation points are insulated with washers and sealed with heat-resistant gaskets. A hole for the steam line is also cut out in the lid of the container. For this, a metal-plastic tube with a small cross section is suitable. Inside the phyto-barrel, a ring is made from the same metal-plastic tube, which is connected to the steam pipeline. Holes must be made in the tube itself for steam to escape.

The fresh water supply tank should not be made of plastic, as this material can release toxic substances when heated. Therefore, it is best to also use metal. Do not use tap water due to the content of harmful impurities in it. An excellent option would be distilled or simply filtered liquid. In addition, scale quickly forms on the heating element from simple tap water, which will lead to a breakdown of the apparatus.

Fans of strong alcoholic drinks of their own production will certainly appreciate the steam generator for moonshine. The purpose of this device is That the mash is not brought to a boil, as, for example, on a gas burner, but gently evaporates under the action of high-temperature steam.

Figure 5. Scheme of a steam generator for a moonshine still

The capacity for the working chamber should be taken at least 20 liters. The best option would be a milk can. It has fairly thick walls, a hermetically sealed lid and is made of food-grade aluminum. And since this device will be used specifically for food products, the last point is the most relevant.

Figure 6. Moonshine still with a steam generator

The moonshine still does not need to be moved during operation, and therefore it is possible not to install a heating element inside, it is enough to simply put the container on the stove.

A metal adapter cuts into the cover of the steam generator, onto which a tee is screwed. The tee is supplied with a protective group from the bypass valve, pressure gauge and thermometer. The steam extraction hose cuts into the bottom of the tank with mash, which is installed at the same height as the working tank.

A steam distributor is installed inside the working tank, as well as in a phytobarrel. The gap between the bottom and the steam distributor is 1-1.5 cm. Only the holes here should be directed downwards so as not to clog. During operation, you will have to add water to the tank.

Next to the steam generator, another container is installed, equal in height to the apparatus itself. It can be welded to the working chamber or made removable. All materials must be made from food alloys, as they are used to prepare a food product.

Solid fuel steam generators are used in places where it is impractical or impossible to use electricity. Installing such an apparatus in a bathhouse will speed up the process of vaporization and, accordingly, the heating of the steam room by about three times.

Solid fuel steam generators work on coal or wood. Instead of a heating element, an autonomous firebox is used here, located directly under the working chamber. For the firebox, you can use improvised materials, for example, a piece of thick-walled pipe, or you can weld it yourself from steel sheets.

Figure 7. Scheme of a solid fuel steam generator

The principle of operation of a solid fuel steam generator is the same as that of an electric one, with the difference that an open fire is used as a heating element.

A home-made steam generator is not able to replace the factory counterpart, but if there is no need for additional functions, then it is quite suitable for domestic use.

zenplanter.com

design, principle of operation, choice of capacity, installation, causes of failure and their correction

It would seem that a couple could be simpler. However, not everyone notices how much we need it. And it's not just about the steam room or the bath. Steam is an excellent cleaning and disinfecting agent, it penetrates into the thinnest cracks, soaks into the depths of pillows and fabrics, helps to iron clothes, cleans fabrics and mechanisms under pressure. Sometimes it becomes necessary to assemble a steam generator with your own hands. A home-made device can show itself perfectly when cleaning such quickly dirty devices as an air conditioner filter or, for example, an exhaust hood. Today, in the review of the HouseChief.ru editors, we will tell you what a steam generator is, where it can be used, what elements it consists of. Also in our review are simple instructions for assembling the unit with your own hands, as well as an analysis of possible mistakes that beginners can make.

Such an industrial design is unlikely to be affordable for the average Russian, however, it is possible to assemble a technological device for almost a penny.

Read in the article

Types of steam generators and their use in the household

Steam generators are most often used for defrosting pipes, arranging baths, saunas and steam rooms. The simplest steam converter will cost several times less than building a full-fledged stove with stones. In order to start using the device, you just need to turn it on. Steam converters are used to clean complex mesh or porous equipment, help to effectively warm up car engines in the winter.

Take note:

Dust - no! A disinfecting steam jet will put in order many devices and ensure their uninterrupted operation.

If not so long ago it was possible to meet powerful steam generators for solid fuel generators running on wood, for example, Perevalov's steam generator, today most craftsmen prefer models powered by electricity. After all, there is nothing easier than just plugging the device into a power outlet. And finding an old kettle or a double boiler for a person who has set himself the goal of assembling the device with his own hands is not difficult.

And this is also a steam cleaner, but you can only work with it if you need a sender for clothes. Not suitable for serious work.

By power, it is customary to divide appliances into industrial and household. The former require connection to special networks with a power of 380 V. And household ones, as one would expect, work from a 220 V electrical outlet. Such a steam oven can also heat water in different ways. Consider the main types of such systems:

  1. Induction steam generators. Such equipment works by converting the electromagnetic field. These tanks are most often used in industrial enterprises, most often saunas. In this case, quite light and clean steam is obtained.
  2. Electrode steam oven. In such furnaces, the heating element is the electrode. Steam is also obtained free of impurities, it does not contain any impurities, as well as various suspensions.
  3. Electrical. The device is somewhat reminiscent of an electric kettle. Here, too, there is a TEN. Power can be different, usually from 4 kW.
  4. Furnace. It works by heating the coolant. It can be firewood, coal.
  5. Ultrasonic. In this case, a special ultrasonic device is installed, which produces oscillations of a given frequency. In this case, a kind of perspiration is formed, which evaporates into the air. An ultrasonic steam generator, if desired, can also be made by hand.

How steam generators work

Before you start searching for parts and revisions in the garage, it is important to understand what we actually need to look for. Do-it-yourself steam generator can be assembled from trash - tested on yourself. Consider the device of a classic steam generator: any unit runs on water, respectively, we will need a container or a tank. By the way, it is best that the container has excess strength and thermal insulation. Some craftsmen use an ordinary gas cylinder to assemble a steam generator. In fact, a steam generator can even be made from a metal flask.

A comment

Mikhail Starostin

Ask a Question

« If you plan to use a gas cylinder as a container for the steam generator, then it is necessary to carry out the procedure for cleaning it from gas. To do this, it is necessary to carefully and carefully remove the valve, release the remaining gas from the cylinder, fill it with water, and repeat the procedure several times. And only after that proceed to sawing the body.

In addition, it is necessary to find, select, assemble or borrow a heating element. Old household appliances, for example, an electric kettle, will help us with this.

And this is what a steam generator looks like in its classical sense. However, for domestic needs, the design is simplified

For the successful implementation of the project, it is necessary to prepare drawings of a do-it-yourself steam generator. Here it is important to take into account and calculate the power and the required volume of capacity. You will also need a steam and water pump. Especially if you need to make a steam gun for a bath with your own hands. Remember that in order for the device to work for a long time, it is necessary to ensure a constant supply of cold water, which, by the way, will additionally cool the entire system. In order to control pressure and temperature, special sensors can be installed. If you plan to connect the device to a centralized water supply system, then you must provide for the presence of a pipe.

You can purchase special hoses for connecting the steam generator

In addition, do not forget that in any system it is imperative to drain the water and clean the heating elements. Therefore, it is necessary to provide a drain cock, as well as constant access to the heating elements.

How to make a steam generator for a bath from a gas cylinder with your own hands

This type of assembly is most popular among craftsmen. Firstly, the balloon itself is made of high-quality sheet iron. Finding one is almost impossible. The metal will withstand almost any temperature, it is resistant to pressure drops. How to make a steam generator with your own hands from a gas cylinder, you can see in this video.

What tools and materials are needed for work

The welded seams of the cylinder can withstand sufficient pressure. The metal is not afraid of corrosion, resistant to high temperatures. The preparation of the cylinder consists of important stages: the release of gas and vapor residues (as we talked about above), sawing off the upper part and processing the ends.

For work, we need the following locksmith tools: a welding machine, a tape measure, a grinder, fasteners, electrical tape, a drill, drills, metal shears and keys

Advice! Prepare all consumables in advance: metal sheets, plates, pressure sensors, pipes, ball valves, adapters.

Selecting and preparing a container for the steam generator

Why a gas cylinder - we explain. The diameter of its base is universal and suitable for selecting a heating element from a conventional electric kettle. The heating element in this case is the heating bottom. That in itself is an innovative solution, as it saves money and time for the installation of a different heating system.

A comment

Mikhail Starostin

Head of the team of the repair and construction company "Dom Premium"

Ask a Question

“The size of the container is selected solely from the planned volume of steam. If the made apparatus produces less than necessary, then it will have to work continuously, at the limit of its capabilities, which will often cause the need for its repair.

Before starting installation work, the cylinder must be freed from water and dried! All welding work should be carried out only after you have fully verified that there are no gas fumes. Smell, the cylinder should be completely free from the smell of propane.

This is how your steam generator can end up. Don't forget to come up with a carry handle.

Installation of heating elements

Heating elements are the most important component of any steam generator. The main rule, if you use heating elements, and not a heating surface as such (some models of electric kettles have a heating element under the bottom), they should not touch either the bottom or the walls.

Usually, for mounting the heating element, a hole is specially drilled slightly above the bottom, at least 1 cm. Water must be poured below the level of heating elements

It is important to maintain the distance, otherwise the bottom may burn out and be damaged. We recommend using at least two insulating washers with special heat-resistant silicone gaskets. Do not forget to provide valves for draining and supplying water. In some designs, to ensure the injection of fluid, an additional tank is used, as a rule, of a larger volume, or it is connected to centralized networks.

A comment

Mikhail Starostin

Head of the team of the repair and construction company "Dom Premium"

Ask a Question

“The tank is located above the transducer to provide natural pressure. Usually, a special tube is made to add water to the bottom of the working tank. Just it, on the contrary, should be below the level of heating elements.

The choice of heating element depends on the volume of water and the planned load on the unit. The device should be selected by power based on the calculation for every 10 liters of liquid 3 kW heating element.

Installation of additional elements

For reliable fixation of cranes and automation, special fasteners are used. They are located at the top of the steam generator. This is a filling, depressurizing and ball valve, as well as spurs.

Drain valve for steam generator

All these elements must be carefully selected, as they respond to the exchange processes of the balloon. Incorrect installation, in the wrong order, or at the wrong height can lead to poor performance of the equipment.

Valve completion

If you use a gas cylinder, then most likely you still have a brass valve that can be used in the operation of a steam generator. It can easily be turned into a ball valve. To do this, the valve is disassembled, the pin is removed, a thread is cut into it, the valve is screwed in. Such a design will be required for the selection of steam flows.

However, you can also use such a homemade product - an alternative version of the drain valve

Checking the safety of the steam generator

The main condition for the operation of the steam generator is the correct heating and water supply. To do this, it is important to control the process at each stage. That is why most homemade steam generators are equipped with special automatic control systems.

One of the most necessary is a manometer. It helps to keep track of temperature as well as pressure data.

It is important to organize a control circuit: when a certain pressure is applied, the heating element is turned off.

Features of assembling a solid fuel steam generator for a house on wood or coal

To assemble a classic wood-fired boiler, metal pipes of different diameters are used. This is somewhat reminiscent of a layered cake with the widest layer at the bottom, this will be the loading chamber.

The device of a steam generator with a solid fuel furnace

Some masters say that the efficiency of a potbelly stove is much higher than the efficiency of electric steam generators. But it's not. Just assembling such a boiler is less expensive. The next layer is a water tank, it is located directly above the firebox. An adapter with a pipe is welded to it, through which steam will flow into the bath room. If you want to learn more about how to make a solid fuel steam generator with your own hands, watch this video.

Steam generator installation

Installation of the steam generator, especially in rooms with a potentially large number of people (baths or saunas), must be carried out under the supervision of specialists. In this case, it is highly not recommended to use home-made installations, in particular steam generators without a self-shutdown function. Such devices must be selected based on the power of the device and the type of load on it. Typically, the RCD power is in the range of 10-30 mA. In addition, do not forget that the steam generator is also an electrical appliance, and it must be connected using a ground loop.

How to make a steam generator for moonshine yourself - the nuances

It's no secret that the production of steam is an integral part of the operation of a moonshine still. Usually, glass, and best of all, enameled containers are used for such purposes; the dishes should be roomy enough. The easiest way is to use an old pressure cooker for this purpose. There are two reasons for this: the container already has the necessary tightness, in addition, there is no need to look for a heating element.

To relieve pressure, it is necessary to install a safety valve, a fitting is useful to release excess vapors

If you carefully watched the film by Arkady Danelia about moonshiners, then you probably remember that the device is equipped with special rods that supply liquid to the steam converter. To control the temperature, a standard thermometer is usually installed. How to make a steam generator for a moonshine with your own hands can be seen in the diagram.

Scheme of an industrial stainless steel moonshine still

How to make a steam generator for washing the engine with your own hands - the nuances

Very often, steam engines are used in professional car washes. Steam provides effective cleaning from dirt and germs. Such machines are some of the noisiest such special devices in the state (due to the running compressor).

Steam generator work in auto repair shop

Usually this is a unit on wheels, somewhat reminiscent of a vacuum cleaner, water is supplied to it. The operator works something like a pistol. In this case, steam is supplied under sufficient pressure. But a home-made steam generator for a car can be used to blow the engine, heat the hoses.

By the way, the containers for the steam generator do not always have to be metal.

The main reasons for the breakdown of steam generators

The steam generator is a device, and, like any unit, it fails. Among the most common malfunctions: overheating of heating elements, burn-through of the body, as well as loss of integrity of the hoses supplying water.

Important! During self-assembly of the device, it is important to consider the sequence of installation of the elements and their exact location. Despite the simple design of the unit, it is a powerful tool associated with a risk to life.

Working with the unit requires great care. It should become your habit during work to control the pressure in the tank. In case of exceeding the permissible values, it must be bled. Also, do not leave the appliance switched on in a room where there are children. Is it dangerous. When working with the equipment, do not let it idle without water. The flow of coolant must be continuous. This will protect the heating elements from overheating, and the device from overheating.

Before operating and turning on the device, check the tightness of both the tank itself (there may be one or two), as well as connecting and control valves, hoses and supply systems. Sometimes a banal lack of water in the network can lead to damage to the device. Check the serviceability of the supply and restrictive equipment and the self-shutdown unit. Other causes of failure include:

  1. Low water quality.
  2. Incorrectly selected heating element power.
  3. Scale on heating elements.

Advice! Vinegar or citric acid will help fight scale. To do this, it is enough to dilute the water in the proportion of 1 teaspoon of powder per liter of water, boil it in a container.

  1. Lack of fluid supply during operation.

A wood-burning steam generator is a great alternative to electric ones if you have an additional plot

Leave your questions and comments below the article. We will be happy to receive relevant tips that will be useful to our readers.

housechief.ru

How to make a steam generator with your own hands - the master will tell. Press!

Steam generators are devices with the help of which, for certain needs, steam is obtained from water, due to its intensive heating. Most often they are used in baths or car washes.

Such devices have their main advantages in the form of compactness and mobility. In addition, due to a very simple design, anyone can make a steam generator with their own hands without involving specialists for this.

Design

The use of these devices in the bath will cost much less than the construction of a fireplace stove and maintaining its technical condition. The fact is that the electric steam generator only needs to be fixed in the right place and connected to the mains.

There are solid fuel options that run on wood (Perevalov's steam generator), where water containers are directly exposed to the flame. At the same time, in all options, no engines are used to supply steam, since water, being converted into steam, under high pressure will come out on its own.

To understand how to make a homemade steam generator, you need to disassemble what it consists of.

The classic electric option includes:

  • channel for water inflow;
  • working block where water will be boiled;
  • evaporation module.

Of course, you can buy ready-made models, and not do it yourself. However, the price of such options will be very significant. To assemble a home-made version, you can use some failed household appliances, they are available in almost every household, and in this case they can get a second life.

Capacity selection

It is best to use a broken or new pressure cooker as a working container, where water will be heated in a new steam generator.

The fact is that the effect of vaporization in its design was laid down from the very beginning.

Note: the size and volume of the required capacity will depend primarily on the required steam capacity. If the made apparatus produces less than necessary, then it will have to work continuously, at the limit of its capabilities, because of which it will often be necessary to repair it.

Such a device will fully comply with all the requirements in the context of creating a steam generator:

  • it has a hermetically sealed lid;
  • the strength of its body has the necessary indicators to withstand the pressure required to create steam;
  • A valve is provided in the body of the pressure cooker to remove excess steam.

When the process of selecting a container is completed, it is required to determine how the water will be heated.

Heating element selection

It is necessary to build on the choice of a heating element from the volume of the tank, its size and the required power.

To heat water, you can use a gas (electric) stove or electric heating element.

The safest and also most convenient way to heat water in the pressure cooker body is to place a heating element in it in the form of a heating element.

Consider: a device such as a heating element is in fact a large boiler. It's in almost every grocery store. However, before that, it is important to determine its size and the power it has. The latter can vary within very large limits.

If you want to save on the used heating element, you can try to disassemble the old electric kettle or electric samovar, while taking the heating elements that are used there.

Expert recommendation: the use of a heating element taken from a modern electric kettle will require a completely different mounting of the heating element inside the pressure cooker. The reason is that the contacts located on such heating elements do not have the ability to fix the wires in the right way.

Before proceeding with the assembly of the steam generator itself, it is necessary to carry out calculations to determine the optimal number of devices needed to create steam. So, for a large amount, three or more of these heaters may be required.

Assembly process

When the method of fastening the heating elements is chosen, it is necessary to make sure that the tubes do not touch the bottom, much less the walls. Therefore, it is necessary to drill a through hole of the appropriate size in the wall so that the heating element can be mounted there.

At the same time, the distance of the heating elements from the surface should be approximately 1 cm. This will ensure proper heating without damaging the container itself.

It is best to use insulating washers, which must be installed both outside and inside the tank. To seal the fasteners, silicone gaskets are used (it is important that these are heat-resistant options). You can buy them at the store or make your own.

It is also necessary to make a channel for water supply. To ensure a continuous supply of water, you can use another container (preferably several times larger in volume than the working one). It must be placed above the converter in order to create a certain pressure and ensure a constant flow of water into the pressure cooker with a heating element. To do this, in the bottom of the working tank, you need to make a hole as thick as a copper tube through which water will flow. Inside, this tube will have to be below the level where the heating elements are fixed for effective vaporization.

In order for the steam generator to work productively, it is necessary to ensure the continuous supply of new portions of fresh water. This will protect the device from breakage, burnout of heating elements, and will be a guarantee of efficient operation of the steam generator.

It is important to know: assembling a homemade steam generator is quite simple, but if the elements are installed incorrectly, such a device can be very dangerous.

A do-it-yourself steam generator cannot replace a similar factory-made steam generator that is more reliable, powerful and functional. But if there is a need, then you can make your choice towards a home-made device.

Watch the video in which the specialist tells how to make a steam generator with your own hands from pipe scraps:

heat.guru

device and principle of operation, instructions on how to make, video and photo

This review will be of interest to anyone who is interested in how to make a do-it-yourself steam generator at home. Traditionally, this device is intended for steam room equipment, but when I began to be interested in this topic, it turned out that a home-made steam generator can be used for other purposes, which you will learn about by reading the article to the end.

Entering the steam generator near the stove-heater.

Where does it all start

At one time, I had a desire to equip an individual microbath or phytobarrel, as it is also called, in my city apartment, my wife really liked it.

There were no problems with the barrel itself, in order to knock down a wooden structure made of planed tongue and groove boards, a lot of mind and special skill are not needed, but a steam generator is needed for the steam room. My first thought was to buy a production model.

A modern steam generator for a bath is a reliable and durable device, and most of these devices have many operating modes, they have sophisticated protection and control systems, but at that time I was not ready to pay that kind of money for them.

Wall-mounted steam generator "Harvia".

For those who are interested, below I have summarized the popular models in a table, and also placed a diagram that clearly shows the principle of operation of an industrial steam generator.

Serial models of steam generators
Model namePower consumptionDimensionsPrice
Harvia Helix HGX11L10.8kW155x320x600 mm57 t/rub
Harvia Helix Pro HGP3030kw320x490x560 mm166.5 t/rub
Helo HNS 60 T16kW160x380x520 mm60 t/rub
Helo HNS 140 T114kW160x380x520 mm70.5 t/rub
TYLO Steam 2/4/62 - 6kW445x130x415 mm74 t/rub
TYLO Steam 1212kw570x224x485 mm135.5 t/rub

Scheme of operation of one of the serial models of the steam generator.

Having studied the device of the steam generator, I realized that it is not so difficult to make it with my own hands, moreover, such an apparatus will not be superfluous in a real wood-burning bath, plus in my case it can be useful in the apiary for melting wax from frames.

Unfortunately, I could not make a universal home-made steam generator that would be suitable for all occasions, instead I assembled several steam generators, each of which was “sharpened” for a specific purpose.

Details of one of the serial models of the steam generator.

How to assemble a steam generator yourself

First of all, you need to understand why you actually started making a steam generator.

There are 3 options here:

  1. For a phytobarrel or Turkish bath hammam it is enough to drive steam into the tank with a temperature of 45 - 50ºС;
  2. To make a high-quality moonshine, a more powerful steam generator is required., capable of delivering up to 100ºС;
  3. And when it comes to supplying steam to a real full-fledged steam room or strong heating of some objects, for example, bee frames in an apiary, you will need superheated dry steam, respectively, and the power of the unit will be completely different.

Steam generator for phyto barrel

There are many models of similar structures with different dimensions, but the principle of operation is the same everywhere. You are offered to buy or build with your own hands a wooden box with a hole for the head, to which a wet steam generator is connected.

Details of a serial model of a box for a phyto-barrel.

We will not dwell on the box, this is the topic of another article, although if in 2 words, then a tank is made in which it is comfortable to sit, and the whole procedure is based on supplying steam from below, from under a removable floor wooden ladder.

Homemade box for phyto barrels.

We need to assemble the simplest steam generator possible. In fact, this is an ordinary tightly closed pan. A heating element is installed in this pan and as soon as the water boils, steam extraction begins.

This device is good in that it is not necessary to install a pressure relief valve and other similar protection on it, because there will be no pressure as such. As soon as the water boils, the steam will immediately begin to flow through the steam pipeline into the barrel standing nearby.

Scheme of arranging a mini-bath with a homemade steam generator.

In theory, you can take any tank as a basis, even an old electric kettle, but in order not to make unnecessary gestures and constantly monitor the water level in the working tank, I used a 20l metal bucket.

In such buckets they sell paint, putty and other liquid building mixtures. The main advantages of such a container are a metal case, a tight-fitting lid and, of course, a free price.

Working tank from a plastic canister.

On the net, I met advice to use a thick plastic canister as the main tank. Theoretically, thick plastic can easily withstand 100 ° C when boiling water. But in any case, plastic is chemistry and it is not known what poisons it will begin to release with prolonged heating, and you are making a phytobarrel to improve health.

As a heating element, I used a conventional electric heater with a power of 2 kW, you can of course take it more powerful, but 2 kW is enough to heat 10 - 15 liters of water.

Such a heating element crashes from the side at a distance of about 25 mm from the bottom. The process is quite simple: drill a hole along the diameter of the base of the heating element with a crown, insert the heating element into this hole through the sealing gaskets and fix it with the nut that comes with the kit.

Inserting a heating element into a metal tank.

Drill another hole in the lid and, in the same way, fix a metal threaded pipe in it with two nuts through the gaskets. As a steam pipeline, I decided to use a flexible metal-plastic tube with a cross section of 16 mm.

This tube is connected through an adapter to the outlet pipe of the steam generator and goes to the hole at the bottom of the phyto-barrel. Inside such a steam room, we make a ring from the same metal-plastic tube and connect it to the steam pipeline through a tee. We drill holes in the ring itself for steam to escape.

A steam generator made from a pressure cooker.

Remember, tap water should not be taken for bathing purposes, its quality is now far from ideal, and when it turns into steam, you will then breathe all this “bouquet”. Ideally, it is better to use distilled water, but if it is not available, then take at least purified water.

Steam generator for moonshine

Many of our wise compatriots prefer not to wait until the state finally defeats the "scorched" alcoholic beverages spilled in an incomprehensible place and design moonshine stills for personal use. So one of the models of such devices provides for the presence of a steam generator.

The point is not to bring the mash to a boil, as was often done before, but to evaporate the alcohol-containing composition by gently heating it with steam. The diagram below shows how such a system works.

The principle of operation of a moonshine still with a steam generator.

In this case, the steam generator already needs to be equipped more seriously. As in the previous version, the capacity should be taken at least 20 liters, as a rule, milk cans of 40 liters are used for these purposes.

Embedding an electric heating element (TEH) into the steam generator often does not make sense, because this whole process takes place in the kitchen and it is easier to put our steam generator on the stove. By the way, if the oven is gas, then this approach will be much more economical.

The milk can has a good airtight lid and the food grade aluminum it is made of is thick enough to withstand the increased pressure inside the tank.

Standard model with steam generator.

A metal adapter pipe cuts into the lid of such a tank in the same way, but only not just a steam pipe, but a metal tee is screwed onto it. On the tee we will have a protective group from a standard heating boiler with a bypass valve, a pressure gauge with a thermometer, and the outlet itself for steam extraction.

We cut the steam pipeline into the lower part of the working tank with mash. This container is installed next to the oven at about the same level as our steam generator. The process will go faster if the tank with the mash is placed on the induction furnace and it is not turned on for 2000.

Heating element embedded in a milk tank.

Inside the working tank, again, a steam distributor is installed through the adapter. It can be made in the form of a cross with holes or bent into a ring according to the same principle as in a phyto barrel.

The gap between the bottom and the steam distributor should be no more than 10 - 15 mm. Moreover, it is better to direct the holes through which steam will flow downward, otherwise they may become clogged.

The whole production process is quite lengthy and you will probably have to add water to the steam generator. In order not to relieve pressure once again, from which the mash can go back to the steam pipeline, I automated the process of adding water.

Refilling container on a milk can.

Another tank is installed next to the steam generator. It is not so important what capacity it will have, the main thing is that it should be the same height as the steam generator. I used a metal pipe 200 mm in section, sealed from below like a glass.

From below, the steam generator and the top-up tank are connected by a metal tube, it can be permanently welded or made collapsible, the tube cuts at a distance of 10 - 15 mm from the bottom.

float valve.

The whole system works on the principle of communicating vessels. At the top of the top-up reservoir, I embedded a float valve from the toilet tank and connected it to the water supply. As a result, as soon as the water level drops, the valve opens and water is added.

Homemade apparatus with a steam generator.

Since we are dealing with a kind of food installation, all piping and connecting pipes must be made of food-grade stainless steel or, at worst, food-grade aluminum. In this case, I myself do not use plastic and non-ferrous metals, such as copper or brass, and I do not advise you.

Powerful solid fuel steam generator

We are all used to the fact that in a real bath there should be a stove-heater, on the stones of which water is poured and steam is produced. Of course, the way it is, but only if superheated steam from a solid fuel steam generator is still brought into the steam room, the speed of heating the steam room will increase by about 3 times.

It is too expensive to install an electric heating element for such a power, because here instead of 2 - 3 kW it will be necessary to install heating elements of at least 12 - 16 kW. Therefore, I decided to make a solid fuel steam generator, in other words, on wood or coal.

Serial model of solid propellant steam generator.

I “copied” this scheme from the so-called jet stove. The only disadvantage of this design is the lack of devices for monitoring and regulating the supply of steam. Although by and large they are not really needed there.

Most of the structural parts are assembled from scrap metal:

  • For the main firebox, I used a 300 mm pipe;
  • Under the hot water tank, I adapted a pipe with a cross section of 200 mm;
  • The chimney was welded from a pipe with a section of 75 mm;
  • And under the chamber for superheating the steam, I used a 110 mm pipe.

Of course it's all steel. The instructions for making a steam generator are set out below, plus I drew a diagram of this design for you. On the right we have a view from the side of the firebox, and on the left we have a side view.

Steam generator solid propellant for a capital bath.

  • First, I made the steam working chamber itself. To do this, I welded a pipe about 30 cm long and 200 mm in cross section tightly on both sides;
  • After that, I drilled holes from the top along one line on both sides of the tank and welded inch pipes to them;
  • Through the pipe, which is located closer to the firebox doors, water will be poured in, on it I cut a thread under the lid;
  • The same branch pipe, which is closer to the chimney, I bent at 90º towards the chimney, through it the steam will flow into the additional heating chamber;
  • Now, in the upper vault of the furnace, you need to make a rectangular cutout with a grinder so that the width of the contact between the flame in the furnace and the bottom of the working steam chamber is at least 100 mm. You can do more, but you need to look so that there is room for loading firewood;
  • That rectangular piece of pipe that was cut from the roof of the firebox, I cut through in several places with a grinder and put it on the bottom of the firebox. This gap will play the role of a blower for us, it is not necessary to weld it, otherwise it will be inconvenient to clean the firebox from ash;

The device is welded from scrap metal.

  • Naturally, our firebox will need a door, there is also nothing complicated here, just weld hinges in the edge of the firebox and hang a metal plate with a folding hook on them so that you can close and open this door;
  • Next, we assemble a system for additional heating of the steam. This is a fairly common design, it looks like a pipe in a pipe. The pipe that runs inside will be our chimney, and the outer circuit is the chamber for additional steam heating. Often such a system is used to heat water from a chimney;

Doors on a homemade steam generator.

  • Since the outer circuit on the chimney must be airtight, we weld it tightly on both sides;
  • Now we drill a hole in the lower part of the outer contour for an inch pipe coming out of the steam working chamber, the same one that we bent at 90º;
  • In the upper part of the outer contour, only on the other side we drill a half-inch hole and weld another threaded pipe horizontally to it. Through this same pipe, our final product, superheated steam, will exit.

Such a steam generator can be used in two ways, most of the year I have it installed in the auxiliary room of the country bath, next to the furnace of the heater and additionally heats the steam room. And when the time comes to melt the honeycomb, I transfer it to the apiary.

Chimney pipe for heating steam or water 2 in 1.

Conclusion

Which model of the steam generator suits you, decide, of course, for yourself, I have found application for all three options, especially since they are not expensive. The photo and video in this article show the main points of the assembly clearly. If you have any questions, write them in the comments, we'll talk.

Homemade solid fuel steam generator.

heating-gid.ru

DIY steam generator. How to make a do-it-yourself wood-fired steam generator

A steam generator is a device that produces water vapor in varying amounts, depending on the application. Often such devices are used in industrial plants. However, the steam generator has found its application in everyday life, where it is most often installed in showers and bath rooms. Thanks to this device, you will always breathe fresh and moist (rather than dry) air, which is especially appreciated by real bath lovers.
However, before choosing a steam generator, you need to pay attention to the price. The cost of them is measured not even in hundreds, but in thousands of US dollars. Therefore, with a reduced budget, you have to look for other ways, namely, to make a steam generator with your own hands. How to do this, see this article.

What is a steam generator?

First, let's take a closer look at all the features of this device. It is a device that significantly expands the functionality and capabilities of a modern bath room or shower. With the help of such a device, you can easily revive the ancient traditions of ancient Roman baths, and all this is only thanks to the steam generator.

In terms of its size, this device is not too large, it is particularly compact, which allows you to place it almost anywhere in the bath room. Even in small saunas with an area of ​​9 square meters there is a place where to install it.

Design

It should be noted that the steam generator has not only modest dimensions, but also a very low weight.
In fact, one person can cope with its installation. And by design, the steam generator is not particularly difficult. By the way, this device consists of only a few elements. This:

  • evaporation chamber.
  • Nozzle.
  • Flavoring.
  • heating elements.

How to make a steam generator for a bath?

Since the cost of these devices is not affordable for most home sauna owners, the most effective solution would be to make them yourself. So, let's figure out how to make a steam generator yourself.

A propane tank should be used as a base. Its dimensions should be selected based on the amount of steam that needs to be generated for the room. Also, do not forget about safety rules - before starting work, the cylinder must be completely empty. To do this, just unscrew the brass valve. Next, the container is thoroughly washed. The inside is treated with dish detergent until the smell of gas is completely gone inside. After the balloon is dry, start installing the heating elements. This should be done using a welding machine.
Mounting for heating elements is developed separately. However, here it is necessary to take into account that the heating element must withstand a pressure load of at least 6 atmospheres. Tightly tubular electric heater should not be welded - install it in such a way that you can easily dismantle and install this element in case of burnout. These electric heaters are selected with a power calculation of 3 kW per 10 liters of water. If you are making a wood-fired steam generator, it is not necessary to mount heating elements and carry out any calculations with your own hands. However, we note right away that it is extremely inconvenient to use these units (especially if this device is in the house), so it is best to design electrical devices.

We weld the tubes

How do you make a steam generator with your own hands? Four threaded tubes are additionally installed in the upper part of the cylinder. Automation elements are then screwed onto them, as well as a steam generator filling valve and a pressure relief valve. But that is not all. On the side, a tube with a ball valve should be welded. In this case, the location of this element should be at a distance of no more than 10 centimeters from the top point of the cylinder. A tube with a ball valve will serve as a liquid level and open immediately after a certain amount of water has entered the tank. As soon as the liquid begins to flow from it, this process must be stopped.

Valve completion

Also, in the course of work, the brass valve of the propane cylinder should be finalized. To do this, it is sawn in half (in this case, the upper rod is removed, and all 15-mm holes are additionally reamed). Next, the thread is cut and the ball valve is screwed on. The latter will serve us for the selection of steam.

All dial gauges can be used as instrumentation for the steam generator. One of these sensors will control the temperature, and the second - the pressure. Devices must be connected in series. This is necessary so that when the limiters are triggered, the heating in the system is automatically turned off. The pull-in coil of the magnetic starter will be used as a load.

How to install a steam generator for a sauna with your own hands?

Particular attention should be paid to where exactly the
The steam generator in the bath is on. Often this unit is installed near the steam room, but in a separate room. The place where the steam generator will be located must comply with the following rules - it must be dry and well ventilated. Also, in order to avoid condensate, it is necessary to correctly calculate the length of the steam line. It should be as short as possible - only then the risk of moisture formation is minimized.

Installation of the device in the shower

If this is a shower cabin, then you will need to ensure its maximum tightness and forced air convection. To do this, a special sealed cap is mounted on top of the shower. Convection will be carried out by a conventional fan. You can install several devices at once, but it is not necessary to make a draft in the shower. The best option would be to purchase several 12-volt devices of the type used to cool computer blocks (coolers).

Next, you need to connect the steam generator with your own hands to electricity. But since the bathroom is the most humid and damp room in the house, for the sake of safety, similarly to the previous case, place the device in some separate place or room (it is important that it be a dry place). If you decide to buy this device in a store, then before choosing a steam generator, pay attention to the types - automatic units are the most compact and practically do not take up space.

Why does the steam generator break down?

In general, this device fails quite rarely (due to its primitive design). In most cases, the steam generator breaks down due to poor water quality. The high content of impurities of iron, chlorine and salts leads to the rapid formation of scale, which is the reason for the breakdown of this unit. Therefore, even during installation, you should think about purchasing special fine filters. With them, the breakdown of the steam generator will definitely be excluded. And one more thing - in order for this unit to last as long as possible, periodically drain the remaining water from it.

So, we figured out how to make a steam generator with our own hands and avoid its premature failure.

fb.ru

DIY steam generator - drawings and connection diagram + Video instruction

Perhaps the main feature of each bath is high humidity. Most of us believe that the steam in the baths is formed by pouring water on hot stones. But recently, the modernization of steam generation has reached the point that a special device is used for this purpose, namely a steam generator.

What is a steam generator

This is a special water tank, which consists of several elements:

  1. evaporation chamber.
  2. Flavoring.
  3. Electric heaters.
  4. Nozzle.

Wherever the steam generator is installed, it will in any case be equipped with additional equipment: a couple of sensors and a steam pipeline. This will allow you to personally control not only the volume of incoming steam, but also the heating mode.

More modern models are equipped with D / U-panels, providing the possibility of remote control.

Also note that the steam generator is in any case used where the humidity is high. But is it safe? Naturally! Indeed, even in such conditions, the device has a special protection that covers all wires and cables.

Device advantages.

The heaters in the device heat up to such a temperature in record time that the trapped moisture evaporates almost instantly. And the steam that appears in this way is by no means ordinary - it is called light steam and it is quite difficult to get it naturally.

Let's start making a steam generator with our own hands

First, I would like to note that in fact, steam generators are used not only in baths - they are widespread in various industrial areas. In addition, they disinfect various kinds of surfaces. They will completely eliminate chemical cleaning products.

And even though a wide range of such devices is presented on the electronics market, each of us can make a steam generator with our own hands. What will be required for this? First of all, a fairly thick case - after all, the device will operate at extremely high pressure.

Stage one.

As a basis for our steam generator, we will use an ordinary propane tank. There is no universal size of the cylinder, because it will be selected solely depending on our specific goals and capabilities, as well as on how much steam we need.

First of all, we must completely release the remaining gas from the cylinder (while not forgetting to strictly follow the safety rules). Then we carefully unscrew the brass valve. Next, we thoroughly wash the entire inner surface of the cylinder, using heated water and detergent for this.

Washing should continue until the gas aroma has completely disappeared. At the end, the case should dry out a little.

Stage two.

We take the heating elements and carefully cut them into the lower half of the body. As for the mount, you choose the materials for it yourself (it is extremely important to take into account that this mount must withstand six atmospheres!) And install it so that you can easily get to the heating elements in the future.

And, finally, the heating elements themselves are selected taking into account the fact that there are 3 kilowatts per 10 liters of water.

Stage three.

Four threaded tubes must be fixed to the upper half of the steam generator body. On these tubes we will fix:

  1. Pressure control valve.
  2. A tap for filling the device with liquid.
  3. Automation.

After that, on the side of the steam generator, we weld another tube (this time with a ball mechanism), which should be ten centimeters from the highest point. This tube will serve us as the water level in the cylinder.

When we fill the body with liquid, this tap will need to be opened, and if it flows from it, then this will be a sure sign that the water supply should be stopped.

Stage four.

The brass valve located on the body should be slightly modified. To do this, we cut it in half. We remove the upper part altogether, and in the lower part we drill a hole up to fifteen millimeters in diameter. Then we cut the thread with the help of additional devices, screw the ball valve here (if you haven’t understood it yet, we will use it as a steam selector).

Stage five.

In order to properly control our steam generator with your own hands, it is necessary to install contact pressure gauges with arrows. In our device, they will play the role of CIPA devices. The first of them will monitor the pressure in the case, and the other - the temperature.

It is best to connect such devices in sequence - this simple manipulation will allow us to instantly deactivate the steam generator if one of the sensors tells us that the permissible norm has been exceeded. As an additional load, we can use one of the elements of the magnetic starter - namely, its coil.

If desired, you can use flavors, which we mentioned at the beginning of the article. Water will flow with them through the upper fitting, after which it will turn into steam, which, in turn, will come out of the adjacent fitting.

Do not forget about the safety of a homemade steam generator. We can provide it with a blast valve that not only reports detected malfunctions, but also independently bleeds excess pressure in the device.

Experts believe that the steam generator is best installed somewhere nearby, and not in the steam room (of course, if it will be used in the bath).

Video tutorial on making a steam generator with your own hands

boldproject.com

Do-it-yourself steam generator for a bath: video

Most modern lovers of bathing in the bath are accustomed to the fact that in order to obtain high-quality steam, it is necessary to heat a special stove-heater, as well as constantly heat the stones and pour them with water or herbal infusions.

It is no secret that technologies are constantly developing and at the moment special devices are offered on the market, which are known as steam generators, which are designed exclusively for seriously accelerating the process of water evaporation.

What is a steam generator

The steam generator, in fact, is a special container, which is filled with liquid during operation for the purpose of its subsequent evaporation.

This device consists of such elements as:

  • Special nozzle.
  • Block for heating water.
  • Special heating elements powered by electricity.
  • evaporation chamber.

The steam generator, even which is made by hand, can be equipped with a variety of useful additions.

Among them may be a steam pipeline, a flavoring agent, various sensors and other elements. Thanks to them, you can control the formation of steam.

Main technical capabilities

Many are now deciding to purchase or make a do-it-yourself steam generator. This is based on the fact that thanks to him, the water heats up and evaporates very quickly.

Moreover, the formed steam is very light, it is simply impossible to get it in the usual natural way. One of the most useful features is the ability of the device to generate steam, the set temperature of which ranges from 35 to 95 degrees.

In the process of using this steam generator, you can independently set the level of intensity of steam generation, having previously set the required time intervals.

In this video, you will learn how to make a wood-fired steam generator with your own hands, it is also suitable for a bath. Enjoy watching!

Important! Another noteworthy advantage is that the steam generator is able to produce steam that corresponds to a Russian or Finnish bath, and just a couple of drops of the pleasant aromatic oil of this preparation will give it an even more pleasant smell.

It is thanks to all of the above positive factors that an increasing number of modern masters decide to make a steam generator for a bath with their own hands.

To do this, following a specific instruction, is not at all difficult.

Preparatory work

Anyone can independently manufacture such a device as a steam generator, and even those who do not have a special engineering education.

For this purpose, it is enough just to collect all the necessary tools, as well as competently divide the work into several main working stages:

  1. Choose the most suitable container.
  2. Install heating element.
  3. Arrange fresh clean water supply.
  4. Perform steam extraction.
  5. Test equipment.

Each of the above steps will be discussed in more detail below.

How to choose the best capacity

An example of an ultrasonic steam generator circuit

Modern housewives often use the process of water vaporization in the cooking process, for example, using pressure cookers. It is such a device that can be used without problems in the creation of a steam generator, in particular its body. Their main feature is that it is possible to fix the lid as tightly as possible.

There is also a special valve that prevents an explosion in the presence of pressure that exceeds the norm. The advantage of such a container is that its walls are thick enough and able to withstand the highest level of pressure.

Choosing a place for the heating process

After the container has been selected, it is worth deciding on the place that will be used for high-quality heating of water.

The most common are the following:

  1. Ordinary electric or gas stove.
  2. High quality electric heaters.

It is much easier to give preference to an electric or gas stove, but these are more dangerous options, especially when it comes to a gas stove with no gas supplied.

It is for this reason that it is worth giving preference to a method based on the use of heating elements. The variety of these devices on the market is quite large, which will allow you to purchase exactly what is required to heat the required volume of liquid.

It looks like a steam generator for a hammam

The proposed models differ in size, shape and power level.

Heating element installation process

It is necessary to carefully determine the future location of the heating element. Regardless of the type and type of this element, it is important to install it strictly at a height of 0.5 to 1 cm from the bottom level of the selected container.

Installation of the heating element is carried out as follows:

  1. At the indicated height, marks are marked on the outside of the dishes;
  2. Holes of the required diameter are drilled as competently as possible;
  3. It is required to prepare the holes, that is, install a bolt or a special stud into each of them, put washers on both sides and tighten, as far as possible, with nuts.

Important! It is worth taking care that hot water does not leak through the holes made for installing the heater during the operation of this equipment.

For this purpose, it is worth using a special heat-resistant silicone on both sides.

Organization of water inflow

After the sealing, you can start the main work - connecting the power.

For this purpose, a tube made of copper is located in the lower part of the heating element. With its help, fresh water will be supplied quickly and uninterruptedly.

Important! If you install it above the heater, the process associated with the formation of steam will be significantly disrupted.

In addition, it is very important to add liquid, since its absence after evaporation can lead to damage to the structure as a whole or a fire.

In this video, you will learn how to make a steam generator for a phyto barrel or sauna with your own hands. Watch and remember!

Steam sampling and testing equipment

After the converter is fully assembled, the master will have to choose from it a specific end product, that is, steam.
To achieve this goal, you will need to carry out a number of relatively simple actions:

  • Choose the correct hose diameter.
  • A special hole needs to be drilled in the lid.
  • By means of a special threaded connection, a special adapter can be fixed under the hose.

As far as equipment testing is concerned, this is the last step in the steam generator manufacturing process.

When checking it, the master must make sure of the following points:

  1. It is important to check that the main and auxiliary tanks do not leak liquid during operation, especially where foreign elements have been inserted.
  2. It is required to make sure that during the operation of this device the rule of two communicating vessels was observed, and also that the amount of liquid in the two containers was exactly the same.
  3. It is important to connect the device to the electrical network and make sure that the steam generator produces the right amount of steam.

If, during testing, it was found that everything works efficiently, this means that the steam generator is assembled very correctly, so you can start using it.

If any, even minor at first glance, shortcomings are found, they must be immediately completely eliminated.

Bathroom hoods. How to do it right and what you need to know for installation, you will learn by going to our website.

The differences between a double boiler and a multicooker are here. Hurry up to be the first to know!

Read only in this article what are the minimum dimensions for dishwashers.

A self-assembled steam generator is not able to replace a similar installation that is produced in factories and which is characterized as the most reliable, powerful and functional.

The most important thing in the process of implementation and operation of this equipment. There are some basic tips for long-term quality use, which must be carefully followed:

  • A special container must be installed near the body, which is connected to the supply pipe by means of a conventional hose.
  • The height of the two containers must be the same, which will ensure the physical principle of communicating vessels, known to everyone since school.
  • At the bottom of the additional tank, it is recommended to install a special float valve, which will play the role of an intermediary between the steam generator and the existing plumbing system.

It is he who will control the overall water level, and if necessary, top up to the desired volume of liquid. Experts recommend that when choosing a kitchen pressure cooker, as the basis of a steam generator, use one that has a metal lid, and not one made of glass, since it is much easier to work with it.

The heating element installed in the steam generator, due to the peculiarities of its action, will always be in contact with boiled water, therefore scale will constantly form on it.

To prolong the operation of the steam generator, it is quite enough to simply inspect the installation from time to time and remove all such formations using special tools.

Following the instructions in the manufacture of the steam generator and certain operating conditions, you can get such equipment that will last as long as possible without losing the level of quality and degree of performance.

technosector.ru

This review will be of interest to anyone who is interested in how to make a do-it-yourself steam generator at home. Traditionally, this device is intended for steam room equipment, but when I began to be interested in this topic, it turned out that a home-made steam generator can be used for other purposes, which you will learn about by reading the article to the end.

Where does it all start

At one time, I had a desire to equip an individual microbath or phytobarrel, as it is also called, in my city apartment, my wife really liked it.

There were no problems with the barrel itself, in order to knock down a wooden structure made of planed tongue and groove boards, a lot of mind and special skill are not needed, but a steam generator is needed for the steam room. My first thought was to buy a production model.

A modern steam generator for a bath is a reliable and durable device, and most of these devices have many operating modes, they have sophisticated protection and control systems, but at that time I was not ready to pay that kind of money for them.

For those who are interested, below I have summarized the popular models in a table, and also placed a diagram that clearly shows the principle of operation of an industrial steam generator.

Serial models of steam generators
Model name Power consumption Dimensions Price
Harvia Helix HGX11L 10.8kW 155x320x600 mm 57 t/rub
Harvia Helix Pro HGP30 30kw 320x490x560 mm 166.5 t/rub
Helo HNS 60 T1 6kW 160x380x520 mm 60 t/rub
Helo HNS 140 T1 14kW 160x380x520 mm 70.5 t/rub
TYLO Steam 2/4/6 2 - 6kW 445x130x415 mm 74 t/rub
TYLO Steam 12 12kw 570x224x485 mm 135.5 t/rub

Having studied the device of the steam generator, I realized that it is not so difficult to make it with my own hands, moreover, such an apparatus will not be superfluous in a real wood-burning bath, plus in my case it can be useful in the apiary for melting wax from frames.

Unfortunately, I could not make a universal home-made steam generator that would be suitable for all occasions, instead I assembled several steam generators, each of which was “sharpened” for a specific purpose.

How to assemble a steam generator yourself

First of all, you need to understand why you actually started making a steam generator.

There are 3 options here:

  1. For a phytobarrel or Turkish bath hammam it is enough to drive steam into the tank with a temperature of 45 - 50ºС;
  2. To make a high-quality moonshine, a more powerful steam generator is required., capable of delivering up to 100ºС;
  3. And when it comes to supplying steam to a real full-fledged steam room or strong heating of some objects, for example, bee frames in an apiary, you will need superheated dry steam, respectively, and the power of the unit will be completely different.

Steam generator for phyto barrel

There are many models of similar structures with different dimensions, but the principle of operation is the same everywhere. You are offered to buy or build with your own hands a wooden box with a hole for the head, to which a wet steam generator is connected.

We will not dwell on the box, this is the topic of another article, although if in 2 words, then a tank is made in which it is comfortable to sit, and the whole procedure is based on supplying steam from below, from under a removable floor wooden ladder.

We need to assemble the simplest steam generator possible. In fact, this is an ordinary tightly closed pan. A heating element is installed in this pan and as soon as the water boils, steam extraction begins.

This device is good in that it is not necessary to install a pressure relief valve and other similar protection on it, because there will be no pressure as such. As soon as the water boils, the steam will immediately begin to flow through the steam pipeline into the barrel standing nearby.

In theory, you can take any tank as a basis, even an old electric kettle, but in order not to make unnecessary gestures and constantly monitor the water level in the working tank, I used a 20l metal bucket.

In such buckets they sell putty and other liquid building mixtures. The main advantages of such a container are a metal case, a tight-fitting lid and, of course, a free price.

On the net, I met advice to use a thick plastic canister as the main tank. Theoretically, thick plastic can easily withstand 100 ° C when boiling water. But in any case, plastic is chemistry and it is not known what poisons it will begin to release with prolonged heating, and you are making a phytobarrel to improve health.

As a heating element, I used a conventional electric heater with a power of 2 kW, you can of course take it more powerful, but 2 kW is enough to heat 10 - 15 liters of water.

Such a heating element crashes from the side at a distance of about 25 mm from the bottom. The process is quite simple: drill a hole along the diameter of the base of the heating element with a crown, insert the heating element into this hole through the sealing gaskets and fix it with the nut that comes with the kit.

Drill another hole in the lid and, in the same way, fix a metal threaded pipe in it with two nuts through the gaskets. As a steam pipeline, I decided to use a flexible metal-plastic tube with a cross section of 16 mm.

This tube is connected through an adapter to the outlet pipe of the steam generator and goes to the hole at the bottom of the phyto-barrel. Inside such a steam room, we make a ring from the same metal-plastic tube and connect it to the steam pipeline through a tee. We drill holes in the ring itself for steam to escape.

Remember, tap water should not be taken for bathing purposes, its quality is now far from ideal, and when it turns into steam, you will then breathe all this “bouquet”. Ideally, it is better to use distilled water, but if it is not available, then take at least purified water.

Steam generator for moonshine

Many of our wise compatriots prefer not to wait until the state finally defeats the "scorched" alcoholic beverages spilled in an incomprehensible place and design moonshine stills for personal use. So one of the models of such devices provides for the presence of a steam generator.

The point is not to bring the mash to a boil, as was often done before, but to evaporate the alcohol-containing composition by gently heating it with steam. The diagram below shows how such a system works.

In this case, the steam generator already needs to be equipped more seriously. As in the previous version, the capacity should be taken at least 20 liters, as a rule, milk cans of 40 liters are used for these purposes.

Embedding an electric heating element (TEH) into the steam generator often does not make sense, because this whole process takes place in the kitchen and it is easier to put our steam generator on the stove. By the way, if the oven is gas, then this approach will be much more economical.

The milk can has a good airtight lid and the food grade aluminum it is made of is thick enough to withstand the increased pressure inside the tank.

A metal adapter pipe cuts into the lid of such a tank in the same way, but only not just a steam pipe, but a metal tee is screwed onto it. On the tee we will have a protective group from a standard heating boiler with a bypass valve, a pressure gauge with a thermometer, and the outlet itself for steam extraction.

We cut the steam pipeline into the lower part of the working tank with mash. This container is installed next to the oven at about the same level as our steam generator. The process will go faster if the tank with the mash is placed on the induction furnace and it is not turned on for 2000.

Inside the working tank, again, a steam distributor is installed through the adapter. It can be made in the form of a cross with holes or bent into a ring according to the same principle as in a phyto barrel.

The gap between the bottom and the steam distributor should be no more than 10 - 15 mm. Moreover, it is better to direct the holes through which steam will flow downward, otherwise they may become clogged.

The whole production process is quite lengthy and you will probably have to add water to the steam generator. In order not to relieve pressure once again, from which the mash can go back to the steam pipeline, I automated the process of adding water.

Another tank is installed next to the steam generator. It is not so important what capacity it will have, the main thing is that it should be the same height as the steam generator. I used a metal pipe 200 mm in section, sealed from below like a glass.

From below, the steam generator and the top-up tank are connected by a metal tube, it can be permanently welded or made collapsible, the tube cuts at a distance of 10 - 15 mm from the bottom.

The whole system works on the principle of communicating vessels. At the top of the top-up reservoir, I embedded a float valve from the toilet tank and connected it to the water supply. As a result, as soon as the water level drops, the valve opens and water is added.

Since we are dealing with a kind of food installation, all piping and connecting pipes must be made of food-grade stainless steel or, at worst, food-grade aluminum. In this case, I myself do not use plastic and non-ferrous metals, such as copper or brass, and I do not advise you.

Powerful solid fuel steam generator

We are all used to the fact that in a real bath there should be a stove-heater, on the stones of which water is poured and steam is produced. Of course, the way it is, but only if superheated steam from a solid fuel steam generator is still brought into the steam room, the speed of heating the steam room will increase by about 3 times.

It is too expensive to install an electric heating element for such a power, because here instead of 2 - 3 kW it will be necessary to install heating elements of at least 12 - 16 kW. Therefore, I decided to make a solid fuel steam generator, in other words, on wood or coal.

I “copied” this scheme from the so-called jet stove. The only disadvantage of this design is the lack of devices for monitoring and regulating the supply of steam. Although by and large they are not really needed there.

Most of the structural parts are assembled from scrap metal:

  • For the main firebox, I used a section of 300 mm;
  • Under the hot water tank, I adapted a pipe with a cross section of 200 mm;
  • The chimney was welded from a pipe with a section of 75 mm;
  • And under the chamber for superheating the steam, I used a 110 mm pipe.

Of course it's all steel. The instructions for making a steam generator are set out below, plus I drew a diagram of this design for you. On the right we have a view from the side of the firebox, and on the left we have a side view.

  • First, I made the steam working chamber itself. To do this, I welded a pipe about 30 cm long and 200 mm in cross section tightly on both sides;
  • After that, I drilled holes from the top along one line on both sides of the tank and welded inch pipes to them;
  • Through the pipe, which is located closer to the firebox doors, water will be poured in, on it I cut a thread under the lid;
  • The same branch pipe, which is closer to the chimney, I bent at 90º towards the chimney, through it the steam will flow into the additional heating chamber;
  • Now, in the upper vault of the furnace, you need to make a rectangular cutout with a grinder so that the width of the contact between the flame in the furnace and the bottom of the working steam chamber is at least 100 mm. You can do more, but you need to look so that there is room for loading firewood;
  • That rectangular piece of pipe that was cut from the roof of the firebox, I cut through in several places with a grinder and put it on the bottom of the firebox. This gap will play the role of a blower for us, it is not necessary to weld it, otherwise it will be inconvenient to clean the firebox from ash;

  • Naturally, our firebox will need a door, there is also nothing complicated here, just weld hinges in the edge of the firebox and hang a metal plate with a folding hook on them so that you can close and open this door;
  • Next, we assemble a system for additional heating of the steam. This is a fairly common design, it looks like a pipe in a pipe. The pipe that runs inside will be our chimney, and the outer circuit is the chamber for additional steam heating. Often such a system is used to heat water from a chimney;

  • Since the outer circuit on the chimney must be airtight, we weld it tightly on both sides;
  • Now we drill a hole in the lower part of the outer contour for an inch pipe coming out of the steam working chamber, the same one that we bent at 90º;
  • In the upper part of the outer contour, only on the other side we drill a half-inch hole and weld another threaded pipe horizontally to it. Through this same pipe, our final product, superheated steam, will exit.

Such a steam generator can be used in two ways, most of the year I have it installed in the auxiliary room of the country bath, next to the furnace of the heater and additionally heats the steam room. And when the time comes to melt the honeycomb, I transfer it to the apiary.

Conclusion

Which model of the steam generator suits you, decide, of course, for yourself, I have found application for all three options, especially since they are not expensive. The photo and video in this article show the main points of the assembly clearly. If you have any questions, write them in the comments, we'll talk.

home comfort

DIY steam generator. How to make a do-it-yourself wood-fired steam generator

A steam generator is a device that produces water vapor in varying amounts, depending on the application. Often such devices are used in industrial plants. However, the steam generator has found its application in everyday life, where it is most often installed in showers and bath rooms. Thanks to this device, you will always breathe fresh and moist (rather than dry) air, which is especially appreciated by real bath lovers. However, before choosing a steam generator, you need to pay attention to the price. The cost of them is measured not even in hundreds, but in thousands of US dollars. Therefore, with a reduced budget, you have to look for other ways, namely, to make a steam generator with your own hands. How to do this, see this article.

What is a steam generator?

First, let's take a closer look at all the features of this device. It is a device that significantly expands the functionality and capabilities of a modern bath room or shower. With the help of such a device, you can easily revive the ancient traditions of ancient Roman baths, and all this is only thanks to the steam generator.

In terms of its size, this device is not too large, it is particularly compact, which allows you to place it almost anywhere in the bath room. Even in small saunas with an area of ​​9 square meters there is a place where to install it.

Design

It should be noted that the steam generator has not only modest dimensions, but also a very low weight. In fact, one person can cope with its installation. And by design, the steam generator is not particularly difficult. By the way, this device consists of only a few elements. This:

  • evaporation chamber.
  • Nozzle.
  • Flavoring.
  • heating elements.

Related videos

How to make a steam generator for a bath?

Since the cost of these devices is not affordable for most home sauna owners, the most effective solution would be to make them yourself. So, let's figure out how to make a steam generator yourself.

A propane tank should be used as a base. Its dimensions should be selected based on the amount of steam that needs to be generated for the room. Also, do not forget about safety rules - before starting work, the cylinder must be completely empty. To do this, just unscrew the brass valve. Next, the container is thoroughly washed. The inside is treated with dish detergent until the smell of gas is completely gone inside. After the balloon is dry, start installing the heating elements. This should be done using a welding machine. Mounting for heating elements is developed separately. However, here it is necessary to take into account that the heating element must withstand a pressure load of at least 6 atmospheres. Tightly tubular electric heater should not be welded - install it in such a way that you can easily dismantle and install this element in case of burnout. These electric heaters are selected with a power calculation of 3 kW per 10 liters of water. If you are making a wood-fired steam generator, it is not necessary to mount heating elements and carry out any calculations with your own hands. However, we note right away that it is extremely inconvenient to use these units (especially if this device is in the house), so it is best to design electrical devices.

We weld the tubes

How do you make a steam generator with your own hands? Four threaded tubes are additionally installed in the upper part of the cylinder. Automation elements are then screwed onto them, as well as a steam generator filling valve and a pressure relief valve. But that is not all. On the side, a tube with a ball valve should be welded. In this case, the location of this element should be at a distance of no more than 10 centimeters from the top point of the cylinder. A tube with a ball valve will serve as a liquid level and open immediately after a certain amount of water has entered the tank. As soon as the liquid begins to flow from it, this process must be stopped.

Valve completion

Also, in the course of work, the brass valve of the propane cylinder should be finalized. To do this, it is sawn in half (in this case, the upper rod is removed, and all 15-mm holes are additionally reamed). Next, the thread is cut and the ball valve is screwed on. The latter will serve us for the selection of steam.

All dial gauges can be used as instrumentation for the steam generator. One of these sensors will control the temperature, and the second - the pressure. Devices must be connected in series. This is necessary so that when the limiters are triggered, the heating in the system is automatically turned off. The pull-in coil of the magnetic starter will be used as a load.

How to install a steam generator for a sauna with your own hands?

Particular attention should be paid to where exactly the steam generator will be located in the bath. Often this unit is installed near the steam room, but in a separate room. The place where the steam generator will be located must comply with the following rules - it must be dry and well ventilated. Also, in order to avoid condensate, it is necessary to correctly calculate the length of the steam line. It should be as short as possible - only then the risk of moisture formation is minimized.

Installation of the device in the shower

If this is a shower cabin, then you will need to ensure its maximum tightness and forced air convection. To do this, a special sealed cap is mounted on top of the shower. Convection will be carried out by a conventional fan. You can install several devices at once, but it is not necessary to make a draft in the shower. The best option would be to purchase several 12-volt devices of the type used to cool computer blocks (coolers).

Next, you need to connect the steam generator with your own hands to electricity. But since the bathroom is the most humid and damp room in the house, for the sake of safety, similarly to the previous case, place the device in some separate place or room (it is important that it be a dry place). If you decide to buy this device in a store, then before choosing a steam generator, pay attention to the types - automatic units are the most compact and practically do not take up space.

Why does the steam generator break down?

In general, this device fails quite rarely (due to its primitive design). In most cases, the steam generator breaks down due to poor water quality. The high content of impurities of iron, chlorine and salts leads to the rapid formation of scale, which is the reason for the breakdown of this unit. Therefore, even during installation, you should think about purchasing special fine filters. With them, the breakdown of the steam generator will definitely be excluded. And one more thing - in order for this unit to last as long as possible, periodically drain the remaining water from it.

So, we figured out how to make a steam generator with our own hands and avoid its premature failure.

Comments

Similar content

Cars
How to make car roof rails with your own hands

Often, car roof rails are compared with large all-wheel drive SUVs, as well as with relaxation and exciting travels. Although if you look at them more closely, it will not be difficult to determine ...

home comfort
How to make an ornament on the wall with your own hands?

Making repairs in a house or apartment, the owners strive to create a fashionable, interesting and original interior. Wall decoration can be done in different ways. If the owners want to make them unusual, decorate their homes ...

home comfort
How to make a hydrofoil for a boat motor with your own hands?

Many people cannot imagine modern hunting or fishing without such a vehicle as a motor boat. Most often, these vehicles are equipped with an outboard type engine. Their power can vary...

home comfort
How to make a roof on the garage with your own hands? Design, materials, tools

When building a garage, few people choose complex and intricate designs. In the first place are simplicity, efficiency and reliability. The erected roofs, as a rule, have a gable or single-pitched shape. Last …

home comfort
Plug for socket from children: description, advantages, photo. How to make plugs for sockets with your own hands

If small children live in your house, then the use of this item becomes a necessity. What is it about? This is a plug for the socket, which is an effective protection against electric shock. When available, adults can…

home comfort
How to make a lawn in the country with your own hands: step by step instructions

A glade, which is distinguished by velvet grass, is able to create a certain atmosphere throughout the site. Emerald hues can define a design by bringing together colors, paths and alpine slides. How to make gas...

home comfort
How to make a deflector on the chimney with your own hands?

The normal functioning of any thermal unit implies the need for a chimney. It is important at the same time to ensure good traction, which will guarantee the performance of the stove, boiler or fireplace. Many…

home comfort
Do-it-yourself wattle to the country: a master class. How to make a wattle fence in the country with your own hands?

Do-it-yourself wattle to the country today is made by many craftsmen. Recently, this has become most common due to the fact that the rustic style is gaining popularity in the exterior of a country landscape ...

home comfort
Chimney cap: price and photo. How to make a cap on the chimney pipe with your own hands?

It is simply necessary to install a cap on the chimney pipe. This element acts as one of the most important components of the stove or fireplace. It is thanks to the cap that an unobstructed and permanent outlet is ensured ...

home comfort
How to make a pond on the site with your own hands: step by step instructions

How pleasant it is to spend a few hours by a shady pond or lake in the hot summer time! Of course, it's great if there is one in the neighborhood. However, most often we spend free summer days in the country, and far from ...

How to make a steam generator for home and baths with your own hands

Perhaps the main feature of each bath is high humidity. Most of us believe that the steam in the baths is formed by pouring water on hot stones.

But recently, the modernization of steam generation has reached the point that a special device is used for this purpose, namely a steam generator.

What is a steam generator

This is a special water tank, which consists of several elements:

Wherever the steam generator is installed, it will in any case be equipped with additional equipment: a couple of sensors and a steam pipeline.

This will allow you to personally control not only the volume of incoming steam, but also the heating mode.

More modern models are equipped with D / U-panels, providing the possibility of remote control.

Also note that the steam generator is in any case used where the humidity is high. But is it safe? Naturally! Indeed, even in such conditions, the device has a special protection that covers all wires and cables.

The heaters in the device heat up to such a temperature in record time that the trapped moisture evaporates almost instantly.

And the steam that appears in this way is by no means ordinary - it is called light steam and it is quite difficult to get it naturally.

Let's start making a steam generator with our own hands

First, I would like to note that in fact, steam generators are used not only in baths - they are widespread in various industrial areas.

In addition, they disinfect various kinds of surfaces. They will completely eliminate chemical cleaning products.

And even though a wide range of such devices is presented on the electronics market, each of us can make a steam generator with our own hands.

What will be required for this? First of all, a fairly thick case - after all, the device will operate at extremely high pressure.

As a basis for our steam generator, we will use an ordinary propane tank.

Steam system features

There is no universal size of the cylinder, because it will be selected solely depending on our specific goals and capabilities, as well as on how much steam we need.

First of all, we must completely release the remaining gas from the cylinder (while not forgetting to strictly follow the safety rules).

Then we carefully unscrew the brass valve. Next, we thoroughly wash the entire inner surface of the cylinder, using heated water and detergent for this.

Washing should continue until the gas aroma has completely disappeared.

At the end, the case should dry out a little.

We take the heating elements and carefully cut them into the lower half of the body. As for the mount, you choose the materials for it yourself (it is extremely important to take into account that this mount must withstand six atmospheres!) And install it so that you can easily get to the heating elements in the future.

And, finally, the heating elements themselves are selected taking into account the fact that there are 3 kilowatts per 10 liters of water.

Four threaded tubes must be fixed to the upper half of the steam generator body.

On these tubes we will fix:

  1. Pressure control valve.
  2. A tap for filling the device with liquid.
  3. Automation.

After that, on the side of the steam generator, we weld another tube (this time with a ball mechanism), which should be ten centimeters from the highest point. This tube will serve us as the water level in the cylinder.

When we fill the body with liquid, this tap will need to be opened, and if it flows from it, then this will be a sure sign that the water supply should be stopped.

The brass valve located on the body should be slightly modified.

To do this, we cut it in half. We remove the upper part altogether, and in the lower part we drill a hole up to fifteen millimeters in diameter. Then we cut the thread with the help of additional devices, screw the ball valve here (if you haven’t understood it yet, we will use it as a steam selector).

In order to properly control our steam generator with your own hands, it is necessary to install contact pressure gauges with arrows.

In our device, they will play the role of CIPA devices. The first of them will monitor the pressure in the case, and the other - the temperature.

It is best to connect such devices in sequence - this simple manipulation will allow us to instantly deactivate the steam generator if one of the sensors tells us that the permissible norm has been exceeded.

As an additional load, we can use one of the elements of the magnetic starter - namely, its coil.

If desired, you can use flavors, which we mentioned at the beginning of the article.

Water will flow with them through the upper fitting, after which it will turn into steam, which, in turn, will come out of the adjacent fitting.

Do not forget about the safety of a homemade steam generator. We can provide it with a blast valve that not only reports detected malfunctions, but also independently bleeds excess pressure in the device.

Experts believe that the steam generator is best installed somewhere nearby, and not in the steam room (of course, if it will be used in the bath).

Video tutorial on making a steam generator with your own hands

More information on the topic: http://boldproject.ru

Do-it-yourself steam generator


steam generator- an integral part of the ironing system, which is designed to convert water into process steam.

There are many steam generators on the modern market that differ from each other in the power of heating elements, the volume of the water tank and, as a result, in performance and purpose. The main parts of the steam generator, without which its operation is unthinkable, are:

1.

Boiler
2. heating element
3. Thermostat
4. Thermal fuse
5. Pressure switch
6. Safety valve cover
7. Steam valve

Some steam generators are equipped with:

8. Steam regulator
9. Pressure gauge

For the correct operation of the steam generator, it is necessary to unscrew the safety valve cover (6) and pour water into the boiler (1) - a hollow cylinder for generating steam.

Then the steam generator is connected to the mains (220V). With the help of switches on the control panel, the heating element (2) is turned on. The water in the boiler begins to heat up, turning into steam, so the pressure necessary for operation is created in the boiler (about 0.35 MPa) and after about 8 minutes the steam generator comes to full readiness.

The pressure switch (5) is responsible for controlling the pressure in the steam generator, which turns off the heating element in case of excess pressure, and when it decreases, it turns it back on. If the pressure switch does not work, then the steam is automatically released through the safety valve cover into the atmosphere. To protect the heating element and the boiler from overheating, a thermostat (3) and a thermal fuse (4) are installed on the steam generator.

When the temperature exceeds the standard, the thermostat turns off the heating element by closing and opening the contacts of the circuit, and when the temperature drops, it turns it on. In the event of a thermostat failure, the thermal fuse is activated, which opens the circuit and turns off the power supply to the steam generator; after such a shutdown, the thermal fuse must be replaced.

After the signal lights on the steam generator control panel indicate that the steam is ready, you can begin to work. When the microswitch (14) on the handle of the electric steam iron is pressed, the steam valve (7) is turned on, which supplies steam to the iron. As long as the microswitch is pressed, steam is supplied through the heat and moisture resistant line to the soleplate and exits (10) under pressure through the holes in the soleplate. Condensation can accumulate in the wire, which is solved using a labyrinth steam chamber, in which the process steam is cleaned of water droplets and dried.

Gradually, during long-term operation, as the water in the steam generator is exhausted, the steam pressure in the boiler begins to decrease, this can be controlled using a pressure gauge (9).

In this case, it is necessary to add water to the boiler. For refilling, it is necessary to disconnect the steam generator from the mains, release the remaining steam from the boiler through the safety valve cover (slowly and smoothly unscrewing it) and a new portion of water.

Then you need to wrap the lid again, wait for the water to heat up and continue working.

Self-installation and assembly of the steam generator

The device of the electric steam iron itself is similar to the device of the steam generator. It consists of:

10. Iron soles
11. Heating element
12. Thermostat
13. Thermal fuse
14. Micro switch
15. Temperature controller

The temperature controller (15) can change the temperature of the ironing sole. The required temperature is set by turning the thermostat until the temperature indicator on the iron handle aligns with the symbol printed on the dial of the thermostat. The heating element of the iron (11) turns on and off automatically, i.e. the thermostat contacts (12) close and open when the soleplate reaches the temperature set by the thermostat.

Modern industrial irons must comply with safety requirements, so many manufacturers equip them with a cork handle to avoid slipping during operation and a protective plate for hands that protects against burns.

There are electric irons that differ from electrosteam in that the moistening of the semi-finished product is carried out not with the help of a microswitch and holes on the sole of the iron, but manually by spraying water on the surface of the fabric to be treated or pre-wetting.

SITE OF THE OFFICIAL REPRESENTATIVE OF THE SILTER COMPANY IN RUSSIA all rights reserved © Welltex 2015

Description:

If you are a fan of taking a steam bath, and want to do it often and comfortably, then it is enough to buy and use a portable mini sauna.

Portable mini-sauna: for which rooms is it suitable? For apartments, cottages and country houses, a mini sauna takes up little space, it can also be used on trips.

How Portable Steam Sauna Works:

Where does steam come from?

Tips for making a steam generator for moonshine

It is produced by a compact steam generator, the spraying part of which is installed inside the body of the mini-sauna. The volume of water poured into the steam generator is enough for an hour of continuous operation in intensive mode.

How to use a portable sauna?

install a mini-sauna: inflate the tent, install a tube with a steam sprayer from the steam generator into it, connect it to the steam generator;

put inside a stool covered with a towel or a disposable towel;

pour water into the steam generator;

plug the sauna into an outlet;

set the steam temperature and exposure time;

sit inside, fasten the walls of the mini-sauna;

after 5 minutes the selected temperature will be reached;

use the control to comfortably set the temperature;

The optimal procedure time, according to doctors, is 15-20 minutes.

The use of the Mini Sauna results in:

- Acceleration of blood flow;

- Normalization of kidney function;

– Improving the microcirculation of lymph and blood;

- Increased metabolism;

— Moisturizing, skin regeneration;

- Prevention of colds;

- Strengthening the immune system;

- Relief of muscle pain and migraines;

- Relieve stress;

- Deep relaxation;

— Powerful warming effect;

- Reduce the appearance of cellulite;

- Natural elimination of toxins;

- Decrease in body weight.

Benefits of using a portable portable steam sauna:

- It is inexpensive;

— Compact;

- Light;

- Portable;

- Produces full steam;

- Heats up evenly

- Suitable for aromatherapy sessions;

- Installation is not needed;

— Folding;

— Has convenient openings on lightnings for hands;

— Has a functional pocket outside;

- Carefully crafted from antibacterial, waterproof fabric

— Has convenient bilateral lightnings, sound and durable.

Portable mini sauna: characteristics

Packaged:

Dimensions: 52.5x22.5x28.5 cm

Steam generator characteristics:

Power: 1000W

Temperature control: 9 modes, set using the remote control

Volume for water: 2 liters

Mains voltage: 220-240 Volts

Work timer: from 10-20-30-40-50-60 min

Operation indicator: luminous

The steam generator has a hidden heating element, and allows you to use the aroma mixture in a special bowl without the threat of scale.

The steam generator has a shutdown system in the absence of water

Portable mini sauna on an inflatable frame

height 110 cm

width 90 cm

depth: 89 cm

Equipment:

Sauna on an inflatable frame -1 pc.

Steam generator - 1 pc.

Electric pump for frame - 1 pc.

The steam generator is the heart of your hammam. I want to pick it up and install it so that there are no problems later, so that everything works as it should and your Turkish bath is filled with thick steam.

Features of the selection and installation of a steam generator can be found in this post.

Water purification

It is important to remove calcium and sodium from the water entering the steam generator.

How to make a steam generator with your own hands: good advice for home craftsmen

They are the main components of scale. It is done like this:

Give the water that you will use in the steam generator for analysis. Then, with the results of the water analysis, contact the company that deals with water treatment systems (often they also do the water analysis). They select the right filter for you. Installing a filter will greatly reduce the chance of scale formation.

Distilled water cannot be used, because. it does not conduct electricity, and all steam generator sensors operate on low currents.

Those. with such water it will not turn on.

Contaminated water does not affect the purity of the steam. Boiling water turns into steam, and pollution remains in liquid water and does not enter the steam room with steam. Contamination affects only the performance and duration of the unit without cleaning.

→ You can choose a steam generator for a hammam here

How to choose the power of the steam generator

The power of the steam generator is selected based on the number of cubic meters of the room.

Keep in mind that different manufacturers offer devices with different capacities for the same cubic capacity of the room. To choose the right steam generator, you need to either contact consultants or look at the instructions for the devices.

Installation (assembly) of the steam generator

The steam generator is mounted on the wall in the technical room. At chest level, so that it is convenient to work with him or on the floor.

From time to time, he needs to change the heating elements (this is a consumable, regardless of the manufacturer).

A temperature sensor runs from the steam generator to the hammam room.

It is installed in a steam room at a height of 1.7 - 1.9 meters. It is very important that the "warm floor", which is used to insulate the walls, does not come closer to the sensor than 40-50 cm.

The button for forced steam supply is installed next to the lounger, so that it is convenient to use.

The steam line is a copper pipe. Its diameter is 1/2 or 3/4 (depending on the power and manufacturer of the device, read more in the instructions for the selected device). Try to lay the steam pipe so that there are as few turns as possible.

When laying the steam pipeline, do not forget about the slope so that condensate, in case of formation, does not come out of the nozzles.

The steam pipeline itself must be well insulated to avoid heat loss. The maximum length of the pipe should not exceed 5 meters, otherwise condensation will form.

The drain from the steam generator must be equipped with a siphon to prevent sewage odors from entering. Detailed installation instructions for steam technology can be found in the technical data sheet of the selected model.

The steam generator control panel can be brought to the steam room, but it is better to leave it in the technical room.

For many models, using the remote control, you can control ventilation, lighting and music in the steam room.

→ Steam generators for Russian-made hammam

How to build a hammam yourself:

  • Project preparation
  • How to make ventilation
  • How to make a floor
  • Ceiling (dome). Materials and installation
  • How and what to insulate the walls
  • Sunbeds.

    What are they made of and installation features

  • We select and install a steam generator
  • Types of kurnas and their installation
  • Lighting
  • Calculation of the amount of materials
  • The most gentle of the classic baths (Finnish, Russian, Turkish) is the Turkish hammam, where the temperature is low (about 40 °), but there is a lot of steam, which is often flavored, served with oils or salt.

    Physicians allow visiting such a steam room even for those who, for health reasons, are prohibited from Russian or Finnish saunas.

    It is usually a steam generator that pumps such a huge amount of steam into the room. It is very easy to make such a device for a bath with your own hands.

    It will cost much less, and you can buy the necessary parts at the nearest store. How to make a steam generator with your own hands, read below.

    This is an electric boiler that evaporates the water poured into it and supplies the resulting steam to the bath.

    Consists of the following parts:

    • electric heater;
    • water container;
    • evaporation chamber;
    • body controls or remote control.

    Some models are equipped with additional functions, such as an aroma pump, a drain valve.

    In contrast to the usual way of obtaining moist air in the steam room (by pouring water on the heater), the steam generator can produce steam at a given temperature.

    Devices with a power of more than 9 kW, as a rule, are connected only to a 380 V network.

    Varieties and specifications

    Distinguish according to the principle of heating water:
    • heating elements;
    • electrode;
    • induction.

    By submission method:

    • automatic;
    • manual.

    The former are connected to a water supply or supply tank and do not need human control. The latter are inconvenient and much more dangerous to use.

    By power:

    • household;
    • industrial.

    By type of power supply, there are those designed for 220 V and 380 V.

    Please note that the power of the unit is not directly proportional to the volume of the bath! For example, a 15 kW steam generator is designed for a room volume of 22 m 3, and 3.5 kW for 3.5 m 3.

    We make a steam generator for a hammam with our own hands

    There are four main manufacturers of factory-made devices on the market:

    • Sawo;
    • Harvia;
    • Helo;
    • Tylo.

    The cost can reach up to 190 thousand rubles.(On average - about 60 thousand rubles.) It is clear that not everyone can afford to buy a factory model. But to do it yourself, especially if you have the right parts, is quite realistic. Consider the phased creation of a steam generator.

    You will need:

    • case container;
    • duplicating capacity for topping up;
    • ten or ten;
    • tube with external thread at both ends;
    • nuts suitable for the tube;
    • gaskets (4 pcs. for one heating element, and 4 pcs. for a tube);
    • branch pipe for steam extraction;
    • a hose that conducts steam to the steam room;
    • drill;
    • keys.

    Selecting the right container

    The volume of the base for the apparatus will depend on the size of the steam room. This can be a gas bottle, but if you don't need a lot of steam, a pressure cooker will do.

    Rinse the gas cylinder thoroughly with SMS before work. And when using it, the process will become a little more complicated (welding work will be required).

    Heating element installation

    Above the very bottom of the selected tank (about 1 cm), holes are drilled for attaching a heating element or several. In the latter case, do not rush: having drilled holes for the first heating element, they try it on, tighten it with nuts on heat-resistant gaskets.

    Only after that it is possible to drill holes for the second heating element, choosing a place so that they do not interfere with each other.

    Heating element at the bottom of the tank

    Organization of fresh water supply

    A second one is installed next to the working tank, for topping up water (the fact is that the cover of the steam generator cannot be opened during operation). Two containers will be interconnected and by the water level in the second, it will be possible to judge how much liquid is left in the first.

    You can automate the process if you use stop valves with a float (for example, from a toilet drain tank), and connect the system to the water supply.

    • The size of the second pan can be smaller, as long as there is enough water.
    • A hole is drilled for the tube below the heating elements.
    • The tube is inserted and tightened with nuts on the gaskets.
    • For smoother operation, twist the supply tube into a spiral inside the container so that a fresh portion of water has time to warm up.

    Inside the backup container, you can mark the maximum and minimum amount of liquid.

    If you decide to install a boiler in the bath, and not a stove, then you can save money if you make it yourself. as well as the necessary tools and consumables.

    Read about how to make a solid fuel long-burning boiler with your own hands.

    Electric and gas heating have long been the leading methods of space heating. However, wood heating also remains popular. Here you will find out why wood heating is still relevant and what types of wood stoves exist.

    Implementation of steam extraction

    If a gas cylinder is used:

    1. The valve, which was previously unscrewed, is modified. To do this, its upper part is cut off, only the carving and turnkey edges are left. A hole is drilled in order to be able to cut the thread for the faucet ½ inch. Separately, it is necessary to install a suitable diameter squeegee for a pressure gauge and an automatic pressure relief device.
    2. Or, instead of a valve, a safety group from the heating boiler is screwed through the tee. The branch of the tee will be for steam extraction, and for pressure gauges it will not be necessary to weld additional fittings into the tank body. This option is easier to manufacture, but a little more expensive.

    In the case of using a double boiler, a hole is made in the lid, a pipe is screwed in, and a hose is pulled over it, which is led into the steam room.

    A home-made electrical appliance is not recommended to be installed and used directly in the steam room. High humidity makes it unsafe to use. Therefore, the device itself is placed in an adjacent room, but so that the steam supply hose is as short as possible (so that the steam does not have time to cool down).

    Equipment testing

    Before installation and use, the resulting design must be checked for leakage and, very importantly, the pressure system for actuation of the blast valve. We also make sure that all heaters are in good condition and produce the necessary power.

    It is necessary to install a steam boiler only with grounding!

    Common causes of breakdowns and do-it-yourself repairs

    Most often, steam generators fail for the same reasons:

    1. Work on dry (if the water has evaporated, and a new portion has not been added).
    2. Ten burns out due to scale.
    3. Manufacturing defects.

    Industrial models are equipped with protective mechanisms against dry heating and power surges, and turn off the device in time.

    When using homemade equipment, be careful!

    So, a small device, a steam generator for a sauna, will free the attendant from the need to monitor the amount of steam and constantly “succumb”, the device can maintain a certain air temperature, and any owner can equip his bath with a home-made device.

    If you want to organize a dry sauna, and not a bath with moist air, then it makes sense to install a stove with a heat exchanger. for manufacturing and operating instructions, read carefully.

    Read about how tiles for the stove are made in the section. Do-it-yourself technology.

    Related video

    Regular visits to the steam room will help to improve the body and get a lot of pleasure. To get steam, most old-fashioned bath lovers splash water on hot stones from time to time, but you can make a do-it-yourself steam generator that will produce the optimal amount of steam without spending too much water. Such a device has small dimensions, is simple in design and allows it to be used without a stove, even in urban apartments.

    The factory devices have a software control that allows you to set the modes of the Russian bath, Finnish sauna or Turkish hammam. To do this, the temperature and volume of steam supplied are regulated. A do-it-yourself steam generator for a bath can also be adapted for all three modes. The resulting steam will be more delicate than when hard water is poured over hot stones.

    Which steam generator is suitable for different baths

    Discarding the differences in traditional construction methods and the choice of materials for each type of bath, we can single out the main features of the Russian, Finnish steam room and hammam, which consist in the current mode of temperature and air humidity:

    1. In a Russian bath, you need to provide an average temperature of 60 and about the same air humidity in percent.
    2. the highest humidity is required (up to 90%), but low temperature (40-45).
    3. In a Finnish sauna, dry hot (100) air with a humidity of about 10-15%.

    The dryness of the hot air in the sauna is ensured by the open door of the stove, so that the hot stones remove moisture more efficiently. It is not necessary to install a steam generator here, a small steam gun will do.

    In a hammam, where a large amount of steam at a low temperature is required, such a regime can be created by pouring a lot of water on hot stones, but a large volume of the furnace is needed. A steam generator is indispensable here, which guarantees the production of light dispersed steam, and not heavy and damp.

    The Russian steam room is a combination of a sauna and a hammam, absorbing their best aspects. You can achieve the desired performance using a sufficiently productive steam generator that produces steam at elevated temperatures.

    An additional advantage of using a steam generator is accelerated heating of the room (this is especially true in cold weather) and long-term heat retention.

    How is the steam generator

    The principle of operation of the steam generator resembles the boiling of water in a kettle, when the steam is released through a narrow spout. A valve on top of the hermetically sealed tank regulates the level of pressure inside. The temperature of the steam depends on the pressure. Thus, different types of baths are created.

    To use a steam generator together with a stove-heater, you need such a design that the steam from the device enters the stones for the purpose of additional heating. As a result, the steam generator consumes less electricity, and due to a slight decrease in the heating of the stones, the operating life of the furnace is extended. Such a bath arrangement is preferable, but if it is not possible to fold the stove, the steam generator can be used independently, consuming more power. But you can save on the expensive construction of the stove.

    The main structural units of the steam generator are:

    • water tank;
    • heating elements;
    • evaporation chamber;
    • safety sensors and valves;
    • Control block.

    On the outside of the metal case are:


    Important: To equip a modest steam room up to 5 cubic meters. m steam generator power should be 4-5 kW. For large rooms up to 18 cubic meters. m need a minimum of 12 kW.

    Depending on the type of heating elements, steam generators are:

    1. Furnace. On the side walls of the furnace, special narrow chambers are made into which water is poured. It is heated from the fire of the furnace and evaporates after boiling.
    2. Electrode. Liquid heating is based on the principle of current flow between the electrodes.
    3. With the use of tubular heating elements - heating elements.
    4. Induction. A hollow metal circuit is constructed, heated by self-induction currents. Fluid circulates within the circuit.

    Water supply methods

    Water is supplied to the steam generator tank by two methods:

    • self-filling of water by the user;
    • automatic supply from the water supply.

    If the steam generator for the bath is made by hand, then automatic water supply is more difficult to implement. Another disadvantage of such a scheme is that the content of impurities in tap water or its increased hardness quickly provoke the formation of scale, which will require frequent cleaning. When manually filling the reservoir, distilled water can be used.

    Self-manufacturing and installation of an electric steam generator

    Factory devices for the production of steam are convenient and functional, but they are not cheap. The price of a small home appliance ranges from 20 thousand to 80 thousand rubles. Therefore, many craftsmen are thinking about how to make a steam generator on their own.

    Features of the installation of the steam generator

    1. The device is installed next to the steam room.
    2. The steam pipeline is mounted so that its length is as short as possible. Otherwise, condensation will form. During installation, bends in the steam line should be avoided to prevent accumulation of liquid in pockets.
    3. Power supply is provided from the network 220-380 V.
    4. In the steam room, it is necessary to equip effective ventilation.

    In order to adhere to a clear plan on how to make a steam generator for a home bath with your own hands, you must be guided by the drawings of the installation diagram of a home-made apparatus.

    Preparation of equipment and materials

    What you need for manufacturing and installation:


    Important: The volume of the tank is selected based on the size of the steam room. General rule: for a 10-liter container, the power of the heating elements must correspond to 3 kW.

    The gas cylinder is prepared before use:


    Step by step when using a gas bottle

    It is possible to make a hermetic connection of two parts much easier - to weld them, but then the device will be unrepairable.

    The designed apparatus must be tested in operation to identify and eliminate deficiencies.

    Step by step when using a pressure cooker

    It is convenient to make a do-it-yourself steam generator from a pressure cooker for a small steam room. It will take much less manipulation than in the case of a gas cylinder.


    1. It is preferable to install the steam generator in a room adjacent to the steam room, as it is an electrical appliance that is dangerous in high humidity conditions.
    2. The steam supply pipe must be inclined so that the condensate can drain without forming a blockage.
    3. Ordinary tap water is best pre-filtered. Acetic acid can be added to the liquid to descale.
    4. When performing various wellness procedures, herbal infusions or essential oils are added directly to the water.

    Important: In order to ensure electrical safety, grounding is carried out on the metal case of the steam generator. RCD must be used for connection.

    DIY steam gun

    In addition to electric, a steam gun is used. This simple device does not require drawings and complex calculations. Since the gun is installed in the finished heater, it is designed depending on its size and shape.

    The principle of operation of a steam gun is to get water from a pipe into which it is poured from above onto the lower stones of the furnace. Passing through them, the liquid turns into vapor and enters the room.

    What is the purpose of the gun?

    • deliver water to the lower area of ​​the heater;
    • to produce additional heating of steam, making it drier and lighter;
    • leave steam for some time at the top of the heater, warming it up and reducing humidity.

    All structural elements are assembled from parts that are freely available in stores. They must be corrosion resistant. If it is not possible to buy parts made of stainless steel, cast iron will do - they will also last a long time.

    First you need to prepare the materials:

    • steel funnel (preferably stainless steel);
    • corrugated pipes (about 2.2-2.5 m);
    • tees, transition angles and pipe connectors;
    • fittings for connecting corrugated water pipes.

    You can buy a check valve ready-made or use a plumbing valve. It is necessary to prevent a back splash of water and is used as a dispenser for its supply.

    Connections made with threads are sealed, for example, with fum-tape.

    step by step

    1. A funnel is being prepared (ready-made or made from a stainless steel sheet)
    2. A non-return valve is mounted and a corrugated pipe is connected using a fitting. It can also be ordinary tap water.
    3. With the use of connecting elements, a device is made of the shape that is suitable for laying in a stove-heater.
    4. Corrugated pipe sections will serve as steam diffusers. A number of holes up to 2 mm in diameter are drilled on them. If water evaporates at an accelerated rate during testing, some holes can be closed with self-tapping screws.
    5. The finished steam gun is placed in the furnace and laid on top with stones.

    During the first tests, a home-made device is filled with liquid in a limited amount, and the oven does not heat up to the end. If the tests are successful, then you can test in operating mode.

    A homemade generator is easy to make, and a craftsman will make it within one day. It is impossible to replace a completely factory device, but as a result, a more comfortable atmosphere and better conditions for recovery will be created in the bath.

    Share with friends or save for yourself:

    Loading...